Civil engineering · McMaster University

Majdi Flah.

P.Eng., M.E.Sc. PhD Candidate

Concrete durability.
Decisions with evidence.

I connect machine learning, service-life prediction, and life cycle assessment to support decisions for low-carbon concrete infrastructure. My current PhD focus is natural carbonation and climate-aware concrete selection.

Dual citizenship: Tunisia and Canada.

3 languages Fluent in Arabic, French and English.

Research collaborations & postdoctoral enquiries in concrete durability, service-life uncertainty, and sustainability.

Hamilton, Ontario, Canada

Majdi Flah seated outdoors at McMaster University, wearing glasses and a dark jacket
Durability. Computation.
Sustainability.
Research grounded in practiceProfessional Engineer · Ontario
08 Published journal
articles
2025–26 ACI Foundation
Fellow
P.Eng.Professional Engineers Ontario Google Scholar

Education, research & support

Current PhD focus · McMaster University

Natural carbonation.
Climate-aware concrete choices.

My current PhD work investigates how natural carbonation influences the selection of lower-carbon concrete under present and evolving climatic conditions. I am developing a decision framework that connects published carbonation evidence with service-life screening, greenhouse gas emissions, and cost.

The engineering question

Would the concrete mixture selected for today’s exposure still satisfy the same carbonation requirement over a 50-year planning horizon under an evolving climate?

Ongoing PhD research. Model evaluation, evidence provenance, and recommendation reliability remain under investigation.

Explore the research question & methods
Conceptual concrete section comparing carbonation depth x c at time T with reinforcement cover c, and showing the screening margin g equals c minus x c.
Conceptual depth-to-cover comparison for carbonation screening.
Natural exposure50-year study horizonGWP & costUncertainty & validation

The question behind my work

How does durability
change a sustainability
decision?

My doctoral research examines how uncertainty in concrete deterioration changes service-life, maintenance, and environmental decisions.

I am a PhD candidate in Civil Engineering at McMaster University, supervised by Professor Moncef L. Nehdi. My programme links chloride transport evidence and probabilistic models with concrete performance comparisons. My current work extends that decision framework to natural carbonation under present and evolving climate scenarios.

My path connects civil engineering education in Gabès, structural engineering research at Western University, and professional practice in Ontario. That experience informs the questions I investigate and the decisions my models support.

Concrete durabilityProbabilistic MLService-life predictionLife cycle assessmentStructural engineering

01 / Research & projects

From observations
to decisions.

Research on the connection between material performance, uncertainty, and infrastructure decisions. Select a project to explore its question and methods.

Three stages of research.

Foundation interfaces at Laval, structural damage at Western, and durability informed sustainability at McMaster.

Université Laval2018

Mitacs internship · ENIG graduation project

Pile foundations and soil interfaces

How does the soil–pile interface model affect shaft capacity and settlement of non-displacement piles in sand under monotonic axial loading?

Research aims & approach

The Effect of Soil-Structure Interaction on the Monotonic Design of Geostructures

Objectives
  • Examine how density, normal stress, and surface roughness influence interface response.
  • Implement Mohr–Coulomb and Winkler representations in Abaqus.
  • Compare computed pile response with published centrifuge observations.
Approach
A literature review informed two numerical representations of the pile–soil system. Model verification used existing experimental observations, including the centrifuge benchmark reported by Fioravante.
Research outputs
Shaft capacity, relative settlement, and sensitivity to interface assumptions. The comparison identified strain hardening and softening as mechanisms requiring further model development.
Engineering relevance
The project examines interface model selection for foundation analysis under the specified loading and soil conditions.
Supervision
Professor Charles Darwin Annan, Université Laval; Professor Nizar Bel Hadj Ali, ENIG.

ENIG graduation report completed through the Laval internship. Defended on 20 September 2018. The report’s numerical comparison concerns monotonic axial response.

Completed
Western University2020

Master’s thesis · Structural engineering

Structural damage from images and signals

Can convolutional neural networks identify damage classes and locations, and measure concrete cracks from images and acceleration signals?

Research aims & approach

Classification, Localization, and Quantification of Structural Damage in Concrete Structures using Convolutional Neural Networks

Objectives
  • Classify cracked and intact surfaces and crack orientation.
  • Measure crack length, width, and direction through image processing.
  • Locate damage using learned features of structural acceleration.
Approach
Two monitoring streams were studied: image based classification with geometric measurement, and vibration based classification and localization. Numerical signal experiments and field crack observations supplied separate validation cases.
Research outputs
Crack labels and dimensions, and damage state and location predictions. Classification, localization, and measurement performance were evaluated within their respective datasets.
Engineering relevance
The thesis develops inspection methods that connect visible surface damage and structural response with condition assessment of concrete infrastructure.
Supervision
Professor Moncef L. Nehdi, Western University.

Western thesis repository, 2020; Chapters 2–4. The later 2022 BuildingNet article adds experimental QUGS validation.

Completed
McMaster University2023–Present

PhD research · Civil engineering

Durability informed sustainability decisions

How does uncertainty in chloride and carbonation evidence change service-life screening, maintenance assumptions, and environmental comparisons under defined exposure conditions?

Research aims & approach

Research theme: computational decision frameworks for low carbon concrete infrastructure

Objectives
  • Build traceable transport datasets from published experiments.
  • Calibrate diffusion, aging, and surface chloride inputs and propagate their uncertainty into initiation predictions.
  • Compare mixtures and maintenance scenarios using explicit functional units, exposure conditions, and planning horizons.
Approach
The programme combines literature data reconstruction, probabilistic machine learning, Fickian chloride initiation modelling, life cycle assessment, life cycle cost analysis, and uncertainty informed mixture selection.
Research outputs
Transport calibration, initiation distributions, maintenance and impact estimates, and decision criteria for mixture comparison. The current focus investigates natural carbonation and climate-aware selection of lower-carbon concrete using service-life screening, GWP, and cost.
Engineering relevance
The research makes deterioration assumptions explicit when evaluating lower carbon concrete and infrastructure maintenance under a common engineering function.
Supervision
Professor Moncef L. Nehdi.

Doctoral research programme in progress. This entry states the research aims and scope; published study results are documented in the publication section.

Ongoing

Selected research projects.

The infrastructure behind the question.

Cracked and spalled concrete with exposed rusted reinforcement beneath a QEW bridge in Niagara Falls, photographed in 2012

Deterioration & condition assessment

Damage becomes engineering evidence.

Cracking, spalling, and exposed reinforcement illustrate the conditions that motivate concrete monitoring and durability research.

QEW bridge · Achim Hering · 2012CC BY 3.0Resized for display.

A crew repairs the concrete deck of an I-5 bridge while traffic passes beside the work area in Oregon in 2020

Maintenance & sustainable practice

Service life carries an environmental cost.

Repair work uses materials and disrupts infrastructure service. My research brings maintenance assumptions into comparisons of concrete sustainability.

I-5 bridge repair · Oregon DOT · 2020CC BY 2.0Resized for display.

Lower material impactsConcrete mixture decisions

Longer service lifeDurability & maintenance

Evidence for interventionStructural condition monitoring

Illustrative bridge photographs provide context for the research themes.

Current focus: natural carbonation, climate-aware concrete selection, and durability-informed environmental comparisons.

02 / Publications

The research record.
Questions, evidence & impact.

View Google Scholar

Eight articles on concrete durability, structural monitoring, and material prediction, including one accepted journal pre-proof, followed by three submitted manuscripts. Each article explains its research problem, evidence, methods, findings, and engineering implications.

Each study identifies its evidence sources. Authorship is recorded separately from any published contribution statement.

8 published journal articles

Representative cover of Cement and Concrete Composites2026
Accepted · Journal pre-proofCalibration-window audit

Calibration-window dependence of chloride aging exponents in concrete service-life prediction

Majdi Flah, Moncef L. Nehdi

First author · 1 of 2 authors

Cement and Concrete Composites · Article 106880 · Journal pre-proof

This study checks whether chloride aging exponents fitted to early measurements support the same 100-year transport projection as fits to the full available record for the same concrete mixture and test protocol.

  • 3,292 Transport measurements
  • 312 Same-mixture trajectories
  • 6 Protocol tiers

Key finding Early- and full-window 100-year transport projections differ by at least a factor of two in 33 of 79 profile-diffusion trajectories (41.8%). The pooled rate across six protocol tiers is 134 of 312 (42.9%).

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Explore this study Problem, evidence & engineering impact
  1. Service-life tools use a power-law aging exponent to describe how chloride transport changes with age. Earlier studies established dependence on binder, exposure, reference time, and test protocol, while practice often exports a fitted exponent beyond the measured age range.

  2. The stability of a mixture-specific exponent across calibration windows requires a separate check from regression fit quality. Diffusion, migration, ponding, simulated-marine, and field measurements also represent different transport quantities.

  3. Refit early and full measurement windows within each mixture and protocol, compare their independent 100-year transport projections, and quantify divergence by protocol tier, early-age sampling, and binder class.

  4. The contribution is a same-mixture, paired-window audit of the power-law export workflow. It separates the profile-diffusion cohort used for service-life inputs from a pooled cross-protocol summary, and distinguishes direct 90-day evidence from two-youngest-age fallback fits.

  5. Evidence base
    The measurement corpus contains 3,292 observations from 182 source studies and 1,285 mixture groups. The stability audit retains 312 trajectories from 44 studies; 79 trajectories use ASTM C1556 or NT Build 443 profile-diffusion evidence.
    Collection
    Published measurements were reconstructed from tables, figures, and text while preserving source, mixture, exposure age, protocol, and units. Same-age replicates were averaged before fitting.
    Included
    Each audited trajectory requires traceable mixture identity within one publication and protocol tier, positive transport values, and at least three distinct positive exposure ages. Direct early-window fits require at least two ages at or below 90 days; otherwise the two youngest ages form a labelled fallback.
    Excluded
    Untraceable mixtures, ambiguous exposure ages or conditions, unassignable protocols, RCPT-only evidence, and resistivity-only proxies fall outside the audit. Groups with one or two ages remain in the measurement inventory but cannot support the paired-window stability audit.
  6. Ordinary least squares fits the logarithm of the transport response against logarithmic exposure age for each early and full window. Independent intercepts and slopes generate a 100-year projection ratio R100. The audit flags ratios of at least 2 or at most 0.5, then reports protocol-specific and sampling-specific rates, publication-cluster uncertainty, and sensitivity to the window and threshold.

  7. Pairing fits within one source, mixture, and protocol limits source and mixture confounding. Independent fits retain changes in both intercept and slope. OLS supplies a common estimator where replicate-level variance is unavailable; the full-window fit supplies an available-data comparator.

  8. High divergence affects 41.8% of profile-diffusion trajectories and 42.9% of the pooled corpus. The rate is 37.1% for 224 trajectories with direct early-window evidence and 58.0% for 88 fallback trajectories. Median full-window R² is 0.96, showing that fit quality and extrapolation stability measure different properties. Rates describe the audited evidence and the stated twofold, 100-year screen.

  9. Before exporting an aging exponent into a service-life model, report its protocol, exposure-age basis, calibration windows, and projection sensitivity. The divergence ratio compares transport projections; converting it into an initiation-time multiplier requires a separate chloride-ingress calculation with defined cover, boundary conditions, and chloride threshold.

Accepted 18 October 2026. Journal pre-proof verified 24 October 2026. Summary follows the pre-proof abstract and Sections 2–6; final typesetting and bibliographic volume assignment remain pending.

Representative cover of Cement and Concrete Composites2026
PublishedDecision analysis

Effect of uncertainty in calibrated chloride diffusion coefficients on maintenance and life-cycle decisions of reinforced concrete structures

Majdi Flah, Moncef L. Nehdi

First author · 1 of 2 authors · Published contribution statement below

Cement and Concrete Composites · 169, 106552

This study follows uncertainty in calibrated chloride diffusion from corrosion initiation to repair timing, maintenance emissions, and life cycle cost.

  • 141 Experimental records
  • 33 Source articles
  • 15,000 Monte Carlo runs per case

Key finding In the reference scenarios, accounting for diffusion uncertainty increases expected maintenance demand by approximately 20–40% relative to deterministic estimates.

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Explore this study Problem, evidence & engineering impact

My published contribution

Methodology, software, formal analysis, investigation, data curation, visualization, and original drafting. Source: the article’s CRediT authorship statement.

  1. Fickian chloride models support service life calculations, and probabilistic approaches already account for uncertain exposure or corrosion thresholds. Machine learning studies estimate diffusion coefficients from heterogeneous experimental evidence.

  2. The dispersion produced by diffusion calibration is commonly reduced to a point prediction. Its effect on threshold triggered maintenance decisions and their environmental and economic consequences requires explicit propagation.

  3. Quantify calibration residual dispersion, propagate it into corrosion initiation distributions, and compare resulting intervention demand, greenhouse gas emissions, and discounted costs with a deterministic baseline.

  4. The contribution is a calibration to decision chain that carries empirically estimated diffusion dispersion into finite horizon maintenance rules. It identifies when threshold crossings amplify parameter uncertainty into different intervention decisions.

  5. Evidence base
    141 experimental records from 33 journal articles, retained from 663 candidate records.
    Collection
    Published mixture and test observations were compiled. Cube strengths were converted to cylinder equivalents using a factor of 0.8.
    Included
    OPC concrete of normal weight with natural aggregates, ASTM C1556 or NT Build 443 bulk diffusion tests, and laboratory curing and exposure at 22 ± 3 °C. Superplasticizers were the permitted chemical admixture.
    Excluded
    SCMs, blended or alternative binders, recycled aggregates, and chemical admixtures outside the defined material domain were excluded. Electrical proxies and migration tests fall outside the bulk diffusion calibration domain.
  6. Gradient boosting calibrates log10 Dapp. CTGAN augmentation is restricted to training. Residual dispersion is measured on 36 real test observations after duplicate pruning. A lognormal diffusion distribution and a chloride threshold distribution feed 15,000 Fickian simulations per case, followed by sealer and overlay policy scenarios, emissions accounting, and discounted costs.

  7. Log space represents multiplicative diffusion scatter while retaining positive coefficients. Real test residuals provide the dispersion parameter. Keeping the transport model and decision rules explicit isolates how the same uncertainty changes engineering decisions.

  8. The residual standard deviation is σlog = 0.162. The paper reports approximately 20–40% higher expected maintenance demand than deterministic estimates, with environmental and economic impacts reaching 1.5–2 times deterministic estimates within the reported 5th–95th percentile ranges. These results belong to the specified exposure and maintenance scenarios.

  9. The framework supports inspection and maintenance planning through initiation percentiles, repair likelihood, intervention counts, and impact distributions. Application to a particular asset requires its exposure boundary conditions and repair policy; the analysis concerns corrosion initiation and stylized maintenance renewal.

Version of record: Sections 3–7. Results describe the paper’s reference exposure and policy scenarios.

Representative cover of Renewable and Sustainable Energy Reviews2026
PublishedSystematic review & framework

Durability-informed life cycle assessment of concrete through machine learning for service life prediction

Majdi Flah, Afshin Marani, Ahmed R. Suleiman, Moncef L. Nehdi

First author · 1 of 4 authors

Renewable and Sustainable Energy Reviews · 231, 116730

This review establishes how durability evidence, machine learning, service life models, and LCA can describe the same time dependent concrete performance.

  • 699 Records screened
  • 184 Studies in synthesis
  • 14 Additional foundational references

Key finding The synthesis identifies environmental ranking reversals when service life or transport performance replaces concrete volume as the comparison basis.

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Explore this study Problem, evidence & engineering impact
  1. Durability testing describes transport and deterioration, machine learning predicts material indicators, and LCA evaluates environmental burdens. Existing studies connect these domains using different performance measures and lifetime assumptions.

  2. A predicted material indicator, an assumed design life, and an impact per cubic metre can represent different functions. Their coupling can therefore rank mixtures under incompatible exposure, deterioration, and maintenance assumptions.

  3. Assess how chloride and carbonation evidence can enter service life models, examine the admissibility of machine learning outputs, evaluate functional units and maintenance assumptions in LCA, and define a shared comparison framework.

  4. The deterioration informed sustainability framework uses a deterioration trajectory as the common representation across testing, prediction, service life, and environmental assessment. Its contribution is a set of compatibility rules for coupling these domains.

  5. Evidence base
    699 retrieved records led to 184 studies in the qualitative synthesis. A further 14 foundational works provide historical context outside the PRISMA workflow.
    Collection
    Web of Science was the primary search database, with coverage checks in Scopus, ProQuest, and Google Scholar. Title, abstract, and keyword searches covered four streams: durability experiments, durability prediction, durability informed LCA, and service life modelling.
    Included
    English peer reviewed journal articles and reviews on transport driven durability, service life, durability prediction, or LCA with explicit performance assumptions. Post 2019 work was prioritized, with earlier operative mechanistic formulations retained.
    Excluded
    Conference papers, theses, books, preprints, alkali activated systems, fibres, and geopolymers were outside the defined scope. Further exclusions covered duplicates, insufficient reporting, durability studies without quantitative transport parameters, mechanical only prediction, and environmental studies without life cycle inventories.
  6. PRISMA screening was followed by structured extraction of mechanisms, test protocols, exposure, transport parameters, prediction targets and validation, service life formulations, functional units, boundaries, and maintenance scenarios. The synthesis evaluates compatibility between successive parts of the durability to LCA chain.

  7. A cross domain synthesis can assess whether an output represents the state, exposure, and time evolution required by the next model. The shared deterioration representation supplies the conditions needed for interpretable environmental comparisons.

  8. The review reports transport variation of one to two orders of magnitude across binder and test conditions. It identifies cases in which environmental rankings reverse when service life or transport informed functional units replace volumetric metrics. These are literature synthesis findings, with the framework defining how comparisons should be constructed.

  9. The framework helps engineers compare binders under a common exposure, deterioration endpoint, functional unit, and maintenance scenario. It guides evidence selection for durability design and LCA; a mixture specific numerical ranking requires compatible inputs for the chosen application.

Version of record: Sections 2–6. The 184 screened studies and 14 contextual works are separate evidence sets.

Representative cover of Automation in Construction2022
PublishedSignal based deep learning

Localization and classification of structural damage using deep learning single-channel signal-based measurement

Majdi Flah, M. Ragab, M. Lazhari, Moncef L. Nehdi

First author · 1 of 4 authors

Automation in Construction · 139, 104271

BuildingNet learns damage signatures directly from acceleration signals to detect damage and identify its location using a single measurement channel.

  • 1D CNN BuildingNet architecture
  • 1 channel Sensor input studied
  • QUGS Experimental validation structure

Key finding The published study reports damage detection and localization with both clean and noisy signals. Accuracy depends on the structural case, sensor configuration, and damage class.

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Explore this study Problem, evidence & engineering impact
  1. Vibration monitoring uses structural response measurements to identify changes in condition. Conventional workflows often extract modal or statistical features before applying a damage classifier.

  2. Feature extraction and multiple sensor requirements can complicate monitoring. The study examines whether a network can learn damage information from raw acceleration while reducing the required measurement channels.

  3. Develop BuildingNet, assess damage detection and localization, compare single and multiple channel inputs, and investigate network depth, training data size, and signal noise.

  4. A one dimensional convolutional network performs feature learning directly on time domain acceleration. The contribution links this representation to classification and localization under a single channel measurement configuration.

  5. Evidence base
    Numerical structural cases and an experimental QUGS structure with 30 joints and 30 labelled damage classes involving loose bolts.
    Collection
    The published study uses acceleration histories. The 2020 companion thesis documents broadband excitation of a ten degree of freedom model, sampled at 1,000 Hz and segmented into signal windows.
    Included
    The companion numerical experiment contains a healthy state and ten single floor damage states, each defined by a 50% stiffness reduction. The final article adds experimental validation on QUGS.
    Excluded
    Simultaneous damage at multiple floors and mass changes are outside the companion numerical model. The final experimental acquisition protocol and sample selection require confirmation from the full article.
  6. BuildingNet applies one dimensional convolutional feature extraction and classification to acceleration windows. Parametric studies vary network layers, training set size, channel count, and added noise. Numerical and experimental cases test damage detection and location prediction.

  7. Temporal convolutions learn local signal patterns directly from acceleration. Comparing channel counts and noise conditions tests the feasibility of reducing instrumentation while retaining damage information.

  8. The article reports successful localization in numerical mid rise structural cases and experimental QUGS validation. Gaussian noise levels up to 20% are investigated. The published record does not provide a verified single accuracy figure for this summary; thesis experiment scores are not presented as final article scores.

  9. The work motivates monitoring with fewer measurement channels. Deployment requires validation for the asset’s geometry, sensor position, excitation, environmental variation, and plausible damage states. Single channel feasibility in the studied cases does not establish coverage of every damage scenario.

Published abstract and publisher excerpts; numerical acquisition details from the author’s 2020 thesis, Chapter 4. The thesis precedes the final QUGS validation.

Representative cover of Archives of Computational Methods in Engineering2021
PublishedSystematic review

Machine Learning Algorithms in Civil Structural Health Monitoring: A Systematic Review

Majdi Flah, Itzel Nunez, Wassim Ben Chaabene, Moncef L. Nehdi

First author · 1 of 4 authors

Archives of Computational Methods in Engineering · 28, 2621–2643

This review connects machine learning choices with the signals, images, and damage detection tasks used in civil structural health monitoring.

  • 2 Monitoring streams
  • Images Surface damage evidence
  • Vibration Structural response evidence

Key finding The synthesis shows why algorithm choice must follow the monitoring task, input quality, and available data. Its recommendations are specific to the reviewed applications.

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Explore this study Problem, evidence & engineering impact
  1. Civil structures were already monitored through sensor responses and visual records. Machine learning applications spanned bridges, buildings, dams, tunnels, and wind turbines.

  2. The expanding literature used different inputs, algorithms, and damage targets. Engineers needed a structured account of their suitability and practical limitations.

  3. Survey civil monitoring applications, compare algorithm strengths and weaknesses, and identify implementation requirements and research needs.

  4. The review organizes image and vibration approaches around their inputs, learning tasks, and engineering outputs, making application differences explicit.

  5. Evidence base
    Published civil structural monitoring applications, summarized by structure, input, algorithm, and output. A retained study total is not verified.
    Collection
    The literature is assembled in comparative application tables. Exact search platforms, queries, and dates require confirmation from the final methods section.
    Included
    The verified scope is machine learning for civil damage detection using vibration measurements or images.
    Excluded
    Formal screening exclusions are not verified in the available sources. They are left unspecified pending the full journal methods.
  6. The synthesis compares clustering, regression, and classification applications across the two monitoring streams. Application tables and critical discussion connect algorithms to input preparation and damage assessment.

  7. Grouping studies by measurement type and task makes their operating requirements easier to compare. It supports selecting candidate methods for a defined monitoring problem.

  8. The companion thesis discussion identifies CNN feature learning and transfer learning opportunities, data and computing demands, SVM kernel and scaling choices, and sensitivity to image quality. Research needs include linking visible damage to physical mechanisms and extending real time and unsupervised monitoring.

  9. The review provides a starting point for choosing monitoring methods for aging infrastructure. Asset specific validation remains necessary because data quality, structure type, and damage definitions vary across applications.

Published abstract; detailed application synthesis from the author’s 2020 thesis, Chapter 2. Exact screening details await verification against the final article.

Representative cover of Construction and Building Materials2021
PublishedSystematic review

Estimating compressive strength of modern concrete mixtures using computational intelligence: A systematic review

Itzel Nunez, Afshin Marani, Majdi Flah, Moncef L. Nehdi

Coauthor · 3 of 4 authors

Construction and Building Materials · 310, 125279

This review examines how computational intelligence estimates compressive strength in modern concrete mixtures and how data and model settings affect reported performance.

  • 153 Initial publications
  • 65 Journal papers reviewed
  • Strength Prediction target

Key finding The 65 paper synthesis connects performance to mixture type, dataset characteristics, and model settings. Reported scores retain the validation conditions of each source study.

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Explore this study Problem, evidence & engineering impact
  1. Empirical strength models supported conventional mixture design. Modern composites introduced more complex relationships between constituents and compressive strength.

  2. Prediction accuracy depends on the dataset and hyperparameters. Results from different modern mixtures therefore require careful interpretation before a model is selected.

  3. Critically compare computational intelligence approaches for modern concrete strength and explain their parameters, performance, advantages, and limitations.

  4. The review brings material specific applications together with model settings and reported accuracy, supporting a more informed comparison of candidate predictors.

  5. Evidence base
    153 initially collected publications, narrowed to 65 journal papers. These counts describe literature records.
    Collection
    Keyword searches covered strength, machine learning, and advanced concrete families. Search platform names and dates require full text confirmation.
    Included
    Compressive strength prediction for modern or novel concrete mixtures.
    Excluded
    Conventional concrete mixtures and predictions of other mechanical properties were outside the review’s defined scope.
  6. The authors compare published algorithms, datasets, material systems, model parameters, hyperparameters, and reported accuracy. Each result is interpreted within its original study.

  7. Strength is a continuous prediction target. Reviewing settings alongside material and data characteristics helps explain variation in regression performance.

  8. The synthesis identifies the importance of data structure and model configuration. It supplies comparative guidance rather than a new common dataset benchmark or a pooled prediction error.

  9. The findings help engineers identify model families worth validating for a specified modern mixture. Such validation can support strength estimation and mixture development under the project’s material and testing conditions.

Published abstract and publisher introduction and section excerpts. Detailed search dates and screening procedures remain to be verified from the full article.

Representative cover of Cement and Concrete Composites2020
PublishedImage classification & measurement

Classification and quantification of cracks in concrete structures using deep learning image-based techniques

Majdi Flah, Ahmed R. Suleiman, Moncef L. Nehdi

First author · 1 of 3 authors

Cement and Concrete Composites · 114, 103781

This study combines crack detection and orientation classification with image processing to measure crack length, width, and direction in concrete.

  • 6,000 Combined classifier images
  • 96.17% Combined classifier test accuracy
  • 10 Field images quantified

Key finding The published abstract reports 96.17% combined classifier test accuracy and mean relative measurement errors of 1.5% for length, 5% for width, and 2% for orientation.

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Explore this study Problem, evidence & engineering impact
  1. Manual crack inspection requires time and can vary between inspectors. Earlier image methods detected cracks or classified orientations, while measurement depended on image processing and calibration.

  2. A useful inspection workflow needs both a damage label and geometric measurements. Classification accuracy alone does not establish the accuracy of crack dimensions.

  3. Train crack and orientation classifiers, combine their tasks, extract crack geometry, and compare image based measurements with field observations.

  4. The workflow connects deep learning classification to geometric crack quantification. It evaluates the recognition and measurement tasks separately.

  5. Evidence base
    The companion thesis documents 10,000 images for binary classification, 4,800 for four orientations, and 6,000 for the combined five class model. The combined dataset contains 1,200 images per class.
    Collection
    Images were drawn from the Özgenel dataset, SDNET2018, Structural ImageNet, and online photographs. Ten field images from Western’s laboratory and Spencer Engineering Building were used for geometric verification.
    Included
    Close views, generally 25–50 cm from the surface, with a usable crack or intact concrete label. Images were converted to grayscale and resized to 227 × 227 pixels. Cohorts used a 60/20/20 training, validation, and test split.
    Excluded
    Manual quality screening removed blurred, distorted, low resolution images and cracks at image edges. A numerical quality threshold and exclusion count are not documented in the verified companion description.
  6. Convolution, ReLU, pooling, dropout, and softmax layers classify crack presence and orientation. Image enhancement, an improved Otsu threshold, morphology, and geometric processing estimate length, maximum width, and direction. A physical scale converts pixels to dimensions.

  7. CNNs learn visual features for classification. The geometric stage produces the dimensions needed for inspection, and its separate field comparison tests measurement performance.

  8. The combined classifier achieved 97.63% training, 96.5% validation, and 96.17% test accuracy. Reported mean relative errors were 1.5% for length, 5% for width, and 2% for orientation; the companion field verification used ten images. Intersecting cracks and scale calibration limit transfer to new images.

  9. The workflow supports concrete condition surveys by attaching dimensions and orientation to detected cracks. These observations can inform inspection priorities and engineering assessment; interpretation still depends on the member, loading, exposure, and calibrated image scale.

Published abstract; dataset preparation, splits, and field verification documented in the author’s 2020 thesis, Chapter 3. The source image collection and the selected training cohorts are distinct.

Representative cover of Construction and Building Materials2020
PublishedCritical review

Machine learning prediction of mechanical properties of concrete: Critical review

Wassim Ben Chaabene, Majdi Flah, Moncef L. Nehdi

Coauthor · 2 of 3 authors

Construction and Building Materials · 260, 119889

This review examines machine learning for concrete strength and stiffness, relating model choice to nonlinear material behaviour and the available data.

  • 4 Mechanical properties covered
  • Regression Prediction task
  • Review Evidence synthesis

Key finding Reviewed comparisons report benefits over empirical equations under their source study conditions. Model selection depends on nonlinearity, input count, and dataset size.

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Explore this study Problem, evidence & engineering impact
  1. Empirical equations related concrete properties to composition and curing. Complex mixtures increased the challenge of representing these multivariable relationships.

  2. Engineers needed guidance on flexible predictors and on the conditions supporting their reported performance.

  3. Critically assess machine learning approaches for compressive, tensile, and shear strength and elastic modulus, and identify practical selection considerations.

  4. The review links algorithm families and reported applications with recommendations based on the relationship being modelled and the data available.

  5. Evidence base
    Published prediction studies spanning four mechanical properties. A retained literature count is not verified.
    Collection
    A literature survey classified references by technique. Named search platforms, dates, and full queries require confirmation from the complete article.
    Included
    Commonly used, adequately described approaches to predicting the four properties in scope.
    Excluded
    The authors omitted redundant information and discounted insufficiently detailed or rarely used techniques to focus the review.
  6. The critical synthesis compares neural networks, support vector machines, decision trees, and evolutionary approaches, including statistical performance measures and published comparisons with empirical equations.

  7. The stated selection focuses on common methods with enough detail for assessment. Comparing them by property and data conditions supports practical model selection.

  8. The review describes a non exhaustive set of comparisons using the same test data that favour machine learning over empirical equations. Recommendations relate method choice to nonlinearity, input count, and sample availability. A pooled accuracy estimate is not established.

  9. The synthesis helps engineers evaluate candidate predictors for design inputs and mixture development. Reliable use requires testing under the intended material domain, property definition, and validation conditions.

Published abstract and publisher introduction, discussion, and recommendation excerpts. Corpus totals, search details, and numerical table entries await full text confirmation.

Journal covers identify the publication venues and are representative publisher images.

03 / Recognition

Research, teaching,
and professional milestones.

Fellowships, scholarships, and awards supporting my academic work and recognizing contributions to engineering education.

Scholarships & fellowships.

Six awards supporting doctoral, graduate, and international research

2026–2027Scholarship

Ontario Graduate Scholarship

McMaster University · Ontario Graduate Scholarship programme

Scholarship supporting my doctoral research at McMaster University for the 2026–2027 academic year.

CAD 15,000↗
2026–2027Scholarship

Esch Foundation Scholarship

Transportation Association of Canada Foundation

Doctoral scholarship funded by The Esch Foundation and awarded through the TAC Foundation.

CAD 6,000↗
2025–2026Fellowship

ACI Foundation Fellowship

American Concrete Institute Foundation

Fellowship supporting my graduate work on concrete durability and infrastructure sustainability.

USD 10,000↗
2025Scholarship

Engineers Canada Manulife Scholarship

Engineers Canada

Graduate scholarship supporting my engineering research at McMaster University.

CAD 12,500↗
2019–2020Fellowship

Mitacs Graduate Fellowship

Mitacs

Graduate scholarship supporting my research at Western University.

CAD 15,000
2018–2019Scholarship

Mitacs Globalink Scholarship

Mitacs

Scholarship associated with my Globalink research internship at Université Laval.

CAD 7,500

Other recognition.

2026

Winter Best Paper Award

McMaster Engineering Graduate Society↗
2025

Teaching Assistant Merit Award

McMaster Students Union↗
2025

Graduate research and travel awards

ACI Ontario Chapter
2020

Teaching Assistant Excellence Award

Western University
2018

National Eco-Construction Competition, first prize

Tunisia

04 / Professional experience

Engineering practice.
Design and coordination.

Structural design, site inspections, and technical coordination across three engineering roles in Ontario.

01Jun 2022–Aug 2025

Hamilton, Canada

Structural engineering

Precast concrete design for transportation and building infrastructure.

  • Designed precast concrete systems and reviewed structural requirements for infrastructure projects.
  • Performed structural modelling with SAP2000.
  • Assessed geotechnical and structural interaction using L-Pile.
Precast concreteSAP2000L-Pile
02Jan–May 2022

Waterloo, Canada

Structural engineering

Structural design, site inspections, and drawing review for residential and industrial projects.

  • Performed structural design for residential and industrial buildings.
  • Inspected excavation, foundation, and framing stages.
  • Reviewed reinforced concrete shop drawings for design and code compliance.
Structural designSite inspectionsDrawing review
03Jan 2021–Jan 2022

Ayr, Canada

Technical Services Project Coordinator

MCON Products

Technical services

Technical coordination among contractors, consultants, and municipalities.

  • Coordinated proposals and shop drawings among project participants.
  • Prepared site-specific take-offs and AutoCAD shop drawings using MTO and municipal standards.
  • Conducted pre-installation meetings to resolve site and coordination issues.
AutoCADProject coordinationMTO standards

Internships & early experience.

Research at Université Laval & field coordination at OMV

2018Université Laval

Québec, Canada

Research internship · Mitacs

Mitacs Globalink Research Intern

Université Laval

An international research internship that supported my ENIG graduation project on pile–soil interaction.

  • Developed finite-element models in Abaqus to investigate pile shaft resistance and monotonic axial response.
  • Compared interface assumptions and model predictions with published experimental benchmarks.
  • Worked under Professor Charles Darwin Annan at Laval and Professor Nizar Bel Hadj Ali at ENIG.
2016

May–August 20164 months

OMV

Gabès, TunisiaOn-site

Field internship · Oil and gas

Field Coordinator (Oil and Gas)

OMV

An on-site internship supporting technical drawing review, field investigations, construction safety, and quality assurance in oil and gas engineering.

  • Checked technical designs and drawings to ensure they were followed correctly.
  • Monitored adherence to health, safety, and sustainability policies and legislation.
  • Gathered data, compiled reports, and delivered presentations to relevant stakeholders.
  • Participated in planning and executing field investigations, detailed analysis, and design.
  • Performed quality assurance and quality control (QA/QC) tasks.
Project managementConstruction safety

05 / Teaching

Engineering education.
Across three institutions.

Teaching assistantships at McMaster and Western, and professional course instruction through EPIC Education.

Explore how I explain engineering.

Two interactive teaching examples connect numerical verification with model evaluation.

Try the examples
03Teaching institutions
02Teaching awards
01Planned course

8 teaching records · 1 planned course

McMaster UniversityCurrent course

McMaster University

Graduate Teaching Assistant · PhD teaching assistantships

2026CIV ENG 2E03

Computer Applications in Civil Engineering

Leading laboratory sessions that connect numerical methods and computational tools with civil engineering problems.

Teaching focus & delivery

Laboratory sessions

  • Numerical error, root finding, and linear systems
  • Curve fitting, integration, and differential equations
  • Civil engineering applications of numerical software

Laboratory teaching and guidance on understanding and applying computational methods.

McMaster UniversityTeaching record

McMaster University

Graduate Teaching Assistant · PhD teaching assistantships

Winter 2026CIV ENG 2C04

Structural Mechanics

Supporting undergraduate learning in stress, strain, member response, and structural mechanics calculations.

Teaching focus & delivery

Tutorials and student support

  • Stress and strain transformations
  • Bending, torsion, and member response
  • Energy methods and column stability

Tutorial instruction and technical guidance in solving structural mechanics problems.

McMaster UniversityTeaching record

McMaster University

Graduate Teaching Assistant · PhD teaching assistantships

Fall 2024CIV ENG 4N04

Steel Structures

Teaching support in load paths, steel member behaviour, connections, and structural design calculations.

Teaching focus & delivery

Design tutorials and student support

  • Tension and compression members
  • Bolted and welded connections
  • Beam design and combined loading

Delivered tutorials and technical guidance. McMaster teaching recognition followed in 2025.

McMaster UniversityPlanned

McMaster University

Planned teaching · Civil engineering

Upcoming term

Concrete Design

Planned contribution to Concrete Design teaching at McMaster University.

Western UniversityTeaching record

Western University

Graduate Teaching Assistant · Master’s teaching assistantships

2019–2020

Structural Dynamics

Led workshops and provided technical support during the master’s programme in structural engineering.

Teaching focus & delivery

Applied workshops

  • Structural dynamics problem solving
  • Application of analysis methods
  • Interpretation of structural response

Applied workshop teaching and guidance on course problems. Received Western’s Teaching Assistant Excellence Award in 2020.

Western UniversityTeaching record

Western University

Graduate Teaching Assistant · Master’s teaching assistantships

2019–2020

Steel Design

Led applied steel design workshops for students during the master’s programme.

Teaching focus & delivery

Applied design workshops

  • Structural design problem solving
  • Steel design calculations
  • Application of course concepts

Workshop instruction and technical support documented in the teaching experience record.

EPIC Educational Program Innovations CenterTeaching record

EPIC Education

Course Instructor · Professional development instruction

Professional development

Formwork, Shoring and Scaffolding: Materials, Economy and Design

Professional instruction on temporary works, material selection, structural design, and formwork economy.

Teaching focus & delivery

Professional training

  • Formwork materials, loads, and design
  • Shoring and scaffolding systems
  • Construction sequencing, safety, and economy

Taught this EPIC course. The linked catalogue provides its subject coverage.

EPIC Educational Program Innovations CenterTeaching record

EPIC Education

Course Instructor · Professional development instruction

Professional development

Artificial Intelligence for Civil Engineers

Training in machine learning workflows, model evaluation, and applications to civil engineering problems.

Teaching focus & delivery

Professional training

  • Data preparation and machine learning methods
  • Validation, interpretation, and uncertainty
  • Python workflows and civil engineering applications

Delivered professional instruction using engineering case studies and machine learning workflows.

EPIC Educational Program Innovations CenterTeaching record

EPIC Education

Course Instructor · Professional development instruction

Professional development

Civil Engineering for Non-Civil Engineers

Instruction in civil engineering principles for professionals working across disciplines and infrastructure projects.

Teaching focus & delivery

Professional training

  • Materials, structural systems, and foundations
  • Construction methods and design concepts
  • Condition assessment, deterioration, and repair

Taught this EPIC course for an audience working outside civil engineering specializations.

06 / Education, training & service

A path connecting
research and practice.

Academic CV

From Gabès to Canada.

Academic distinctions and a research scholarship shaped the path from Tunisia to graduate study in Canada.

20131st

Mathematics baccalaureate

Ranked first at Boulbaba High School in the mathematics baccalaureate.

Gabès, Tunisia
20182 / 90

Civil engineering cohort

Graduated second in the civil engineering cohort at ENIG.

National Engineering School of Gabès
2018Mitacs

Research scholarship to Canada

Selected for a Mitacs scholarship and research internship at Université Laval.

Québec, Canada
2023–PresentPhD

Durability and sustainability

Doctoral research in Civil Engineering at McMaster University.

Hamilton, Canada
2023–PresentEducation & graduate research

PhD in Civil Engineering

McMaster University

Hamilton, Canada

Doctoral research on durability-informed computational decisions for low-carbon concrete. Supervisor: Professor Moncef L. Nehdi.

Graduate coursework
  • Advanced Concrete Technology for NetZero and Sustainable Construction
  • Multiscale Approach for the Design of Sustainable Cementitious Composites
  • Applications of Machine Learning to Materials and Chemical Engineering

External specialist training

2018–2020Education & graduate research

M.E.Sc. in Structural Engineering

Western University

London, Canada

Graduate research on structural damage detection using vibration-response data, structural dynamics, and machine learning. Successfully defended the master’s thesis in 2020.

Graduate coursework
  • CEE 9518 · Building Information Modeling
  • CEE 9548 · Advanced Design and Behavior of Steel
  • CEE 9550 · Seismic Analysis and Design of Buildings
  • CEE 9526 · Wind Engineering
  • CEE 9659 · Wind-Excited and Aeroelastic Response of Structures
2018Research experience · Scholarship

Mitacs Globalink Research Intern

Université Laval

Québec, Canada

ENIG graduation research on pile–soil interfaces, shaft capacity, and monotonic axial response. Compared Abaqus models with published experimental benchmarks.

2015–2018Education

National Engineer Diploma in Civil Engineering

ENIG

University of Gabès · Tunisia

Graduated second in a cohort of 90 civil engineering students at the National Engineering School of Gabès. Co-founder of the civil engineering club and active in Junior Enterprise ENIG.

Selected civil engineering coursework

Selected engineering courses listed on my LinkedIn profile.

  • Construction Materials
  • Solid Mechanics
  • Strength of Materials
  • Soil Mechanics 1
  • Soil Mechanics 2
  • Structural Mechanics
  • Analysis of Structures using Finite Elements
  • Reinforced Concrete 1
  • Reinforced Concrete 2
  • Prestressed Concrete
  • Metallic Constructions
  • Structural Dynamics
  • Pathology of Constructions
  • Management of Construction Projects
  • Roads Design and Calculation
  • Urban Hydraulics
View course list on LinkedIn
2013–2015Pre-engineering education

Preparatory Studies in Mathematics and Physics

ISSAT Gabès

Gabès, Tunisia

Preparatory studies completed with a ranking of 460 out of 5,000, followed by civil engineering studies at ENIG.

Relevant preparation

Programme focus for the national engineering entrance examination.

  • Mathematics
  • Physics

00 / Vision & purpose

Infrastructure that lasts.
Knowledge that reaches people.

My direction connects engineering research, professional practice, education, and service to the community.

01

Vision La vision

A durable, lower-carbon built environment.

I want to help build a future where concrete infrastructure serves communities for longer and material choices account for deterioration, maintenance, and environmental impact throughout service life.

02

Objectives Les objectifs

Turn that direction into research milestones.

  • Traceable evidence. Build datasets with source, mixture, age, exposure, and test-protocol records. Track completeness and excluded observations.
  • Validated predictions. Evaluate models on independent evidence and report prediction error, interval coverage, and sensitivity to assumptions.
  • Comparable decisions. Compare concrete candidates under matched conditions and report service life, maintenance demand, and life-cycle impacts.
04

Purpose & value Le sens

Engineering serves people.

Safer infrastructure, responsible use of resources, and accessible education give this work its purpose. My commitment to student organizations, environmental action, and knowledge sharing grows from that same aim.

Explore my community work

07 / Community & social impact

Building communities.
Growing possibilities.

Alongside engineering, I have helped start student organizations and an environmental NGO, and contributed to student representation and outreach.

ENIG Civil Engineering Club01

Club Génie Civil ENIG

Student community

ENIG Civil Engineering Club

Co-founder

Co-founded the civil engineering club at the National Engineering School of Gabès.

Junior Enterprise ENIG02

ENIG Junior Entreprise

Entrepreneurship & leadership

Junior Enterprise ENIG

Vice President of Events · Member

Served as Vice President of Events and as a member of Junior Enterprise ENIG.

International Institute of Debate03

An IIDEBATE initiative

Environment & civic engagement

Arborization

Co-founder

Co-founded Arborization, an environmental NGO launched through an IIDEBATE initiative.

Today, I continue that commitment through the McMaster Engineering Graduate Society, CUPE Local 3906, teaching, and sharing research opportunities with students.

08 / LinkedIn posts

Research in conversation.
Milestones with context.

View my LinkedIn profile

Selected posts on engineering research, doctoral milestones, and exchanging ideas with the concrete community.

Winter 2026 McMaster Engineering Graduate Society Best Paper Award certificate for Majdi Flah

When uncertainty changes an engineering decision.

My Winter 2026 EGS Best Paper Award post explains how chloride diffusion uncertainty connects predictive modelling with service life, maintenance, and life-cycle decisions.

Read my post on LinkedIn
Majdi Flah presenting research at the 2025 ACI Spring Convention in Toronto

Taking concrete research to the ACI community.

A reflection on presenting concrete surface assessment research at the ACI Spring Convention in Toronto, exchanging ideas, and learning from academic and industry mentors.

Read my post on LinkedIn

09 / YouTube & knowledge sharing

Ideas worth
sharing.

Majdi Flah on YouTube

Watch my ACI presentation on concrete surface integrity, alongside videos on concrete research and international research opportunities. The presentation recording is hosted by the American Concrete Institute.

10 / Contact

Research.
Collaboration.
Conversation.

For research collaborations and postdoctoral enquiries in concrete durability, probabilistic modelling, and infrastructure sustainability.

Department of Civil Engineering
McMaster University
Hamilton, Ontario, Canada